LightForce Orthodontics Introduces First 3D Printed Metal Brackets for Customized Orthodontic Treatment.

LightForce Orthodontics has launched LightBracket Metal, a patient-specific 3D printed metal bracket, extending its individualized bracket system beyond ceramics and targeting the 65% of orthodontic patients worldwide who choose metal brackets. This innovative approach aims to bring the same results as its ceramic system, cutting appointments and treatment times by up to 60% and 43% respectively, to the metal bracket market.

LightForce Orthodontics has introduced LightBracket Metal, a 3D-printed metal bracket designed to offer individualized orthodontic treatment for patients who prefer metal appliances. The company reports that 65% of orthodontic patients globally opt for metal braces over ceramic alternatives. This new product expands the company's generative braces technology, which previously focused on ceramic brackets, into the metal bracket market.

LightBracket Metal is produced using a proprietary 3D metal printing process, with each bracket tailored to a patient's digital treatment plan and individual tooth morphology. The brackets are customized across six dimensions, including bracket base, slot height, and tie wings, to ensure a precise fit. The company claims that its ceramic system previously demonstrated up to 60% fewer appointments and 43% shorter treatment times compared to conventional braces. By applying the same technology to metal brackets, LightForce aims to deliver similar efficiency gains to a broader patient base.

The system follows a three-stage process: digital scanning and planning, 3D-printed bracket manufacturing, and indirect bonding for precise placement. This approach eliminates the need for manual bracket adjustments and reduces chair time during initial placement. The technology is currently being rolled out to orthodontic practices, with early adopters noting the ability to deliver individualized care with metal brackets.

While LightForce braces are generally associated with higher costs due to their custom manufacturing process, the company suggests that the potential for shorter treatment times and fewer appointments could offset these expenses over the course of treatment. The introduction of LightBracket Metal represents a strategic move to capture a larger share of the orthodontic market by addressing patient preferences while maintaining clinical precision and efficiency.