Intel’s AI Gambit: Can Foundry Expansion and NVIDIA Partnerships Revive Its Fortune?

Edwin FosterSunday, Apr 13, 2025 3:22 pm ET
27min read
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Intel Corporation (INTC) is embarking on a high-stakes reinvention. After years of declining relevance in AI and semiconductor manufacturing, the company has unveiled an aggressive 2025 strategy to reclaim its position. The plan hinges on two pillars: an AI hardware/software overhaul and a foundry expansion that could—paradoxically—rely on its fiercest rival, NVIDIA (NVDA). Success will depend on execution in an industry where timelines slip, competitors dominate, and costs escalate.

The AI Strategy: A Necessary Pivot, But Is It Enough?

Intel’s Core Ultra 200 series marks a critical shift toward AI-centric chips. By embedding neural processing units (NPUs) into consumer and enterprise devices, Intel aims to address a market NVIDIA has cornered. The Ultra 200V, 200H, and vPro variants target mobile, high-performance computing, and security-critical applications, respectively. Yet, the roadmap reveals a stark reality: Intel’s next truly competitive AI chip architecture won’t arrive until 2027, years behind NVIDIA’s current offerings.

Meanwhile, NVIDIA’s CUDA ecosystem and its 90% GPU market share in AI have locked in customers. In fiscal 2025, NVIDIA’s AI revenue surged 135% year-over-year, hitting $91.2 billion in the first nine months. Intel’s incremental approach—annual chip releases mirroring NVIDIA’s cadence—risks falling further behind unless its 2027 bet pays off.

Foundry Ambitions: Betting on Partnerships and Process Nodes

Intel’s foundry division, IFS, faces an uphill battle. Its Ohio facility, delayed until 2030–2032, now aims to attract clients like NVIDIA, Amazon (AMZN), and Microsoft (MSFT). A breakthrough came when NVIDIA began testing Intel’s 18A node (1.8nm-equivalent) process, leveraging extreme ultraviolet (EUV) lithography. Yet, NVIDIA’s deep ties to TSMC (TSM) and its own AI chip designs complicate a full-scale partnership.

Intel’s strategy includes a hybrid manufacturing model: outsourcing up to 30% of production to TSMC for select designs while pushing its own 18A node. This flexibility aims to offset delays and costs. However, the foundry division’s $13.4 billion loss in 2024 underscores its financial vulnerability. A potential spin-off of IFS could attract investors but may dilute strategic control—a tension exacerbated by U.S. CHIPS Act requirements that Intel retain domestic ownership.

The Elephant in the Room: NVIDIA’s Dominance and Intel’s Wounds

Intel’s challenges are existential. A $19 billion annual loss in 2024, its worst since 1986, reflects flawed execution and overambitious investments. Manufacturing missteps, like delays in transitioning to advanced nodes, have eroded trust. Meanwhile, NVIDIA’s CUDA ecosystem and AI-driven revenue growth have made it nearly unassailable.

The Ohio fab’s restructuring and a 8% middle-management cut signal a bid to streamline operations. Yet, with $40 billion earmarked for capital expenditures over two years, breakeven in foundries isn’t expected before 2027—a timeline that coincides with its AI chip ambitions. This dual bet is risky: if either pillar falters, Intel could face a liquidity crisis.

Conclusion: A High-Stakes Gamble with Limited Margin for Error

Intel’s 2025 strategy is a bold response to existential threats, but its success hinges on overcoming three hurdles:
1. Technical Feasibility: Can Intel deliver a competitive AI architecture by 2027 while scaling its 18A node?
2. Partnership Realities: Will NVIDIA entrust critical production to Intel’s foundries without sacrificing TSMC ties?
3. Financial Sustainability: Can Intel survive years of losses while chasing two high-cost, long-lead initiatives?

The stakes are monumental. NVIDIA’s AI-driven revenue growth and market dominance suggest Intel must execute flawlessly. A delayed 18A node or failure to secure NVIDIA’s foundry business could cement Intel’s decline. Conversely, a 2027 breakthrough in AI chips and a cost-effective foundry model might revive its relevance.

Investors should monitor two key milestones: Intel’s March 2025 Vision Keynote, which will reveal updated roadmaps, and its ability to break even in foundries by 2027. Until then, the semiconductor battlefield remains a war of attrition—one where Intel’s survival depends on turning its ambitious plans into tangible results.