Shell Lubricants Develops Immersion Cooling Fluid for Fast EV Charging

Shell Lubricants has developed a proprietary immersion cooling fluid that enables EV batteries to charge from 10 to 80% in under 10 minutes. The technology, developed in collaboration with RML Group, tackles two of the biggest EV adoption barriers: charging speed and range anxiety. Shell's high-performance EV thermal management fluid reduces thermal stresses on batteries, allowing for higher charging currents and enhanced protection against adverse thermal events.

Shell Lubricants has developed a proprietary immersion cooling fluid that enables electric vehicle (EV) batteries to charge from 10 to 80% in under 10 minutes. This groundbreaking technology, developed in collaboration with RML Group, addresses two significant barriers to EV adoption: charging speed and range anxiety Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

The innovative EV-Plus Thermal Fluid reduces thermal stresses on batteries, allowing for higher charging currents and enhanced protection against adverse thermal events. This advancement could significantly impact the EV market by making charging times more efficient and practical Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

The fluid, which is electrically non-conductive, flows around every cell in the battery pack, ensuring even heat distribution and protection against thermal events. This technology also enables smaller, simpler, and lighter battery designs, making EVs easier and cheaper to manufacture in the future Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

According to Robert Mainwaring, Shell’s lead engineer on the project, "Drivers want faster charging and longer range without compromising battery life. This project demonstrates that our EV-Plus Thermal Fluids can enable that balance, helping make BEVs more practical and appealing" Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

Shell's development of this thermal fluid could have a substantial impact on the global EV market, including India, where EV adoption is expected to expand significantly. With over 123 million electric vehicles projected on Indian roads by 2032, the country's public charging network will need to scale from around 76,000 charging points in 2024 to nearly 2 million by 2032 Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

The ability to charge EVs in under 10 minutes could significantly improve the convenience and practicality of EV ownership, especially in regions with high ambient temperatures. Enhanced cooling technology could enable faster turnaround times at charging stations and greater convenience for private car owners, potentially encouraging adoption outside major urban centers Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].

As Shell continues to refine this technology for large-scale application, collaborations across the EV ecosystem, from carmakers to charging infrastructure providers, will be crucial. The successful deployment of this thermal fluid could play a significant role in making EV ownership more appealing to consumers in the coming decade Shell Thermal Fluid Could Enable Sub-10-Minute EV Fast Charging^[1].